Printed Circuit Boards (PCB), Cable & Wire Harnesses for the Military & Defense Industries

Mil-Spec Manufacturing - Cage Code: 75AJ7, fully ITAR compliant. When the quality and reliability really count, you can rely on TCS Electronics, Inc. to deliver.

Never before has the need for precision military equipment and components been more critical - both for dealing with the immediate complexities of supporting today's modern military - and for anticipating the technology required for tomorrow's advanced applications. TCS Electronics, Inc. has a proven record of providing innovative product design, manufacturing and product fulfillment solutions for our defense and military contractors. Strict adherence to IPC 610 and 620 insure a functional product every time - in a market where people's lives depend on it!

ENGINEERING FOCUSED

TCS Electronics, Inc. provides engineering support from start to finish. Our engineering team has significant experience in contract manufacturing for the military and defense industries, as well as all the latest technical tools to insure high quality delivery of your component. Our engineering team provides our customers with superior prototyping, design, and engineering services such as, but not limited to, computer aided engineering (CAE) and manufacturing (CAM), concurrent engineering, and electrical design automation. Engineering services provided:

  • Computer Aided Engineering (CAE)
  • Electronic Design Automation (EDA)
  • Computer Aided Manufacturing (CAM)
  • Design for Manufacturability (DFM)
  • Design Assistance
  • Design for Procurement (DFP)
  • Concept Development
  • Reverse Engineering
  • Concurrent Engineering
  • Process Engineering
  • Test Engineering

Quality delivery of product is the number one objective at TCS Electronics, Inc. Therefore, our Test Engineering Group does product testing throughout the manufacturing process. We insure that all our products, whether printed circuit boards, custom cable and wire harnesses, or complete box/sub-assembly builds, are put through a broad range of stringent engineering analysis, such as measurement and failure, fatigue and stress testing. Test engineering services provided:

  • Test planning and development
  • Product specific functional testing
  • Test fixture development and build
  • Flying Probe capability
  • Cable & Harness testing for shorts/opens
  • Manufacturing Defects Analyzer testing
  • IC programming
  • On board programming
  • Automated Optical Inspection
  • X-Ray Inspection

COMPLETE CONTRACT MANUFACTURING CAPABILITIES

TCS Electronics, Inc. delivers a lean manufacturing contract manufacturing option to the military and defense industries. We offer manufacturing from prototyping to volume builds in printed circuit board assembly, custom cable and wire harnesses manufacturing and complete box and sub-assembly builds.

In PCB assembly we have significant experience in both flex as well as traditional rigid board, single or double sided, automated SMT and special hand-working options, including through-hole. Our assortment of soldering options, board material options, and conformal coating options can meet any design specification needed.

Our Cable and Wire Harness capability can deliver cable and wire from 30 to 2 gauge, lengths from .5 inch to 500 feet, and in a variety of materials, such as braided, mineral insulated, molded, over molded, neoprene molded, semi-rigid, and shielded. We deal in most types of cable: coaxial, coaxial ribbon, flat, braided, multiconductor, and pigtail. Our cables have been used in military communications, satellite data transfer, and similar defense usages.

A competitive advantage of being both a printed circuit board assembler and a custom cable manufacturer is the ability and technical know how in building complete electro-mechanical box and sub-assembly builds. Our technical expertise and state of the art equipment means fast prototyping, quick volume builds and high quality results to the military and defense industries.