PCB and Cable Harness Assemblies for Industrial, Controls & Instrumentation Applications

From High-Mix, Low-Volume to Low-Mix, High-Volume, TCS Electronics, Inc. is equipped to handle all of your Contract Manufacturing needs. We have decades of experience in manufacturing of printed circuit board assemblies, custom electrical cable and wire harness manufacturing and complete electro-mechanical product and sub-assembly builds for our commercial and industrial partners. Whether it is lighting assembles in the materials handling equipment industry or sensors and monitoring components for heavy industry, TCS Electronics, Inc. will deliver Responsive – Reliable – Results.

The increase in technological complexity and requirements for differentiation in the commercial and industrial marketplace has prompted many of our OEM customers to utilize TCS Electronics, Inc.'s best-in-class manufacturing and supply chain management capabilities to create customized solutions for their short and long-term needs. It may be your name on the box, but we treat it as if it was our own.

COMPLETE CONTRACT MANUFACTURING CAPABILITIES

TCS Electronics, Inc. delivers a lean manufacturing contract manufacturing option to the industrial and commercial industries. We offer manufacturing from prototyping to volume builds in printed circuit board assembly, custom cable and wire harnesses manufacturing and complete box and sub-assembly builds.

In PCB assembly we have significant experience in both flex as well as traditional rigid board, single or double sided, multi-layered, automated SMT and special hand-working options, including through-hole. Our assortment of soldering options, board material options, and conformal coating options can meet any design specification needed.

Our Cable and Wire Harness capability can deliver cable and wire from 30 to 2 gauge, lengths from .5 inch to 500 feet, and in a variety of materials, such as braided, mineral insulated, molded, over molded, neoprene molded, semi-rigid, and shielded. We deal in most types of cable: coaxial, coaxial ribbon, flat, braided, multiconductor, and pigtail. Our cables have been used in material handling equipment, industrial controls, and in sensing and monitoring equipment.

A competitive advantage of being both a printed circuit board assembler and a custom cable manufacturer is the ability and technical know how in building complete electro-mechanical box and sub-assembly builds. Our technical expertise and state of the art equipment means fast prototyping, quick volume builds and high quality results to the commercial and industrial industries.

ENGINEERING FOCUSED

TCS Electronics, Inc. provides engineering support from start to finish. Our engineering team has significant experience in contract manufacturing for the commercial and industrial industries, as well as all the latest technical tools to insure high quality delivery of your component. Our engineering team provides our customers with superior prototyping, design, and engineering services such as, but not limited to, computer aided engineering (CAE) and manufacturing (CAM), concurrent engineering, and electrical design automation. Engineering services provided:

  • Computer Aided Engineering (CAE)
  • Electronic Design Automation (EDA)
  • Computer Aided Manufacturing (CAM)
  • Design for Manufacturability (DFM)
  • Design Assistance
  • Design for Procurement (DFP)
  • Concept Development
  • Reverse Engineering
  • Concurrent Engineering
  • Process Engineering
  • Test Engineering

Quality delivery of product is the number one objective at TCS Electronics, Inc. Therefore, our Test Engineering Group does product testing throughout the manufacturing process. We insure that all our products, whether printed circuit boards, custom cable and wire harnesses, or complete box/sub-assembly builds, are put through a broad range of stringent engineering analysis, such as measurement and failure, fatigue and stress testing. Test engineering services provided:

  • Test planning and development
  • Product specific functional testing
  • Test fixture development and build
  • Flying Probe capability
  • Cable & Harness testing for shorts/opens
  • Manufacturing Defects Analyzer testing
  • IC programming
  • On board programming
  • Automated Optical Inspection
  • X-Ray Inspection