PCB and Cable Assemblies for the Medical Device Industry

IPC 610/620 Class III Workmanship is available upon request - the ability to produce high-quality product and deliver it on time, is yours without asking. We have decades of experience in manufacturing of printed circuit board assemblies, custom electrical cable and wire harness manufacturing and complete electro-mechanical product and sub-assembly builds for our medical device partners. Whether it is flex circuitry for a medical infusion pump or cable and printed circuit board assemblies for ophthalmology diagnostic devices, TCS Electronics, Inc. will deliver Responsive – Reliable – Results.

TCS Electronics, Inc. partners with a variety of medical device and diagnostic testing equipment manufacturers, providing integrated services and solutions that support the entire lifecycle with superior design integrity and product reliability, coupled with technological excellence, just in time delivery and outstanding cost effectiveness. Our experience in dealing with rapid technical changes in the medical market has enabled us to consistently meet and exceed the expectations of our customers. It is this ability that has allowed TCS Electronics, Inc. to keep customers coming back again and again.

CRITICAL ENGINEERING CAPABILITY

Our engineering team has significant experience in contract manufacturing for the medical device and diagnostic industry, as well as decades worth of experience in Class II and Class III production support. Our engineering team provides our customers with superior prototyping, design, and engineering services such as, but not limited to, computer aided engineering (CAE) and manufacturing (CAM), design for manufacturability (DFM) and design for procurement (DFP).

Quality delivery of product is the number one objective at TCS Electronics, Inc. Therefore, our Test Engineering Group does product testing throughout the manufacturing process. We insure that all our products, whether printed circuit boards, custom cable and wire harnesses, or complete box/sub-assembly builds, are put through a broad range of stringent engineering analysis, such as measurement and failure, fatigue and stress testing. Test engineering services provided:

  • Test planning and development
  • Product specific functional testing
  • Test fixture development and build
  • Flying Probe capability
  • Cable & Harness testing for shorts/opens
  • Manufacturing Defects Analyzer testing
  • IC programming
  • On board programming
  • Automated Optical Inspection
  • X-Ray Inspection

COMPLETE CONTRACT MANUFACTURING – FROM START TO FINISH

TCS Electronics, Inc. delivers a lean manufacturing contract manufacturing option to the medical device industry. We offer manufacturing from prototyping to volume builds in printed circuit board assembly, custom cable and wire harnesses manufacturing and complete box and sub-assembly builds.

In PCB assembly we have significant experience in both flex as well as traditional rigid board, single or double sided, multi-layered, automated SMT and special hand-working options, including through-hole. Our assortment of soldering options, board material options, and conformal coating options can meet any medical design specification needed.

Our Cable and Wire Harness capability can deliver cable and wire from 30 to 2 gauge, lengths from .5 inch to 500 feet, and in a variety of materials, such as braided, mineral insulated, molded, over molded, neoprene molded, semi-rigid, and shielded. We deal in most types of cable: coaxial, coaxial ribbon, flat, braided, multiconductor, and pigtail. Wire lead and cable assembly for your medical device is our expertise.

A competitive advantage of being both a printed circuit board assembler and a custom cable manufacturer is the ability and technical know how in building complete electro-mechanical box and sub-assembly builds. Our technical expertise and state of the art equipment means fast prototyping, quick volume builds and high quality results to the medical device industry.